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Mansafe System Testing includes all safety tests and checks carried out on fall arrest systems. A fall arrest system, often referred to as a “mansafe system,” prevents or arrests the fall of a person working at heights. Mansafe systems comprising stainless steel wire rope, posts and fixings provide users with an accepted, tested and inspected method of safe entry for work. These systems can be horizontal, vertical and overhead.
- Regularly conduct visual inspections to identify visible signs of wear, damage, or decay.
- Load testing ensures the system can withstand the forces it may experience during a fall. This test verifies that the anchor points, connectors and lifelines meet the specified load requirements.
- Drop testing of fall protection devices ensure they work as intended during a fall.
- Checking the condition of connectors, such as carabiners and hooks, not only ensures they function correctly but also determines if remedial work or replacements are necessary.
- Inspecting lifelines, lanyards and webbing for signs of fraying, abrasion or other damage is essential. There is need to check for any distortions or irregularities in the structure of the materials.
- Test the functionality of retractable lanyards within the system to ensure proper retraction and locking.
- Test the stability and integrity of anchor points; verify that they are securely fastened to a structure capable of supporting the required loads.
- If applicable, check shock absorbers for signs of damage and ensure they function correctly.
- Review the manufacturer’s documentation for the fall arrest system to ensure it complies with industry standards.
- All users of fall arrest systems should be trained on the proper use and its inspection. Periodically provide refresher training as well.
- Records should be kept of all inspections, testing and any key maintenance of the fall arrest system.

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